Welding And Cutting Archives

Ador Fontech, in the field of welding, surfacing and spraying solutions since last four decades, has been promoting thermal spray technology in India by way of setting up thermal spray coating shop projects, supplying equipments, consumables and providing coating support for the Indian customers. The coating material, in powder or wire form, is melted by a heat source and propelled using a stream of gases or compressed air on to the prepared surface to form a coating.

Industrial applications

Steel Industry: Bridle roll, Deflector roll, Sink roll, ROT roll
Power Generation: Gas turbine blades, Boiler tubes, Underwater components
Petrochemical Industry: Ball valves, Gate valves, Pump sleeves, Plungers
Aerospace Industry: Mid span stiffener, TBC – combustion chamber,

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Wear Plates

Wear Plates are manufactured on a state of the art, computer controlled, double weld head automatic machine using in-house manufactured flux cored wires. Ador Fontech’s expertise, R&D and field trials help choose the right blend of alloys for different applications. This highly specialized process ensures that the deposits have maximum carbide concentration with minimum dilution.

COMPOSITE WEAR PLATES : Enduraplate owes its abrasion resistance to chromium carbides / complex carbides concentration of 45% to 60% in hard overlay and its impact resistance to ductile mild-steel base.

SMOOTH SURFACE WEAR PLATE : ENDURAPLATE-SS is abrasion resistant which can be used for both fine particle abrasion and impact. It’s relatively lean alloy content makes it crack resistant. It has an excellent weldability despite its hard structure.

HARDOX WEAR PLATE : Abrasive applications and aggressive wear environments are simply no match for Hardox. Whatever your wear challenges, Hardox wear plate offers better wear resistance, higher payload and longer service life. The Hardox family features the original wear plate — thinner and thicker than ever at 0.7‑160 mm (0.027‑6.25″) — as well as tubes and round bars.

Hardox 400 – 400 HBW hardness
Hardox 500 – 500 HBW hardness
Hardox 550 – 550 HBW hardness
Hardox 600 – 600 HBW hardness
Hardox Extreme – 700 HBW hardness

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Steel Welding

LH-TUF TECH 58 – wear facing against severe impact and abrasion

Alloy Basis: Fe, Ti, Cr, C

Hardness 52-58 HRC

LH-WEAR THERM 65 – For severe abrasion and erosion at elevated temperatures

Alloy Basis: Refractory carbides of Cr, Mo, Nb, W, V in Fe-Cr-C

Hardness: 52-55 HRC (in case of SS base), 62-65 HRC (all other materials)

LH 103 – A contact electrode for speedy, all-position welding of mild steel

ALLOY BASIS: Mn, Si, C

LH 106 – Joining of unidentified steels

ALLOY BASIS: Cr, Ni, Mn

LH 109 – Joining of dissimilar steels

ALLOY BASIS: Cr, Ni, Mn, Mo

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Plasma Cutting

The Powermax® family of products consists of seven highly portable, professional grade air plasma systems. Built to withstand heavy duty use in demanding industrial environments, the systems are an ideal choice for hand or automated cutting and gouging of any electrically conductive metal; depending on system size, they offer a severance cut capacity from 16 mm (5/8″) at 30 A to 57 mm (2-1/4″) at 125 A.

Powermax30 AIR : Cutting Capacity: 8 to 16 mm
Powermax65 : Capacity: 20 to 32 mm
Powermax125 : Capacity: 38 to 57 mm
Powermax consumables

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